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Single Price/Case Price Purchasing in Orthopaedic Surgery: Experience at the Lahey Clinic*
WILLIAM L. HEALY, M.D.; RICHARD IORIO, M.D.; MARK J. LEMOS, M.D.; DOUGLAS A. PATCH, M.D.; BERNARD A. PFEIFER, M.D.; PAUL M. SMILEY, M.D.; RICHARD M. WILK, M.D.
View Disclosures and Other Information
Investigation performed at the Department of Orthopaedic Surgery, Lahey Clinic, Burlington, Massachusetts
*No benefits in any form have been received or will be received from a commercial party related directly or indirectly to the subject of this article. No funds were received in support of this study.
Department of Orthopaedic Surgery, Lahey Clinic, 41 Mall Road, Burlington, Massachusetts 01805.
830 Boylston Street, Suite 110, Chestnut Hill, Massachusetts 02467.

The Journal of Bone & Joint Surgery.  2000; 82:607-607 
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Abstract

Background: Hospital revenues for orthopaedic operations are not keeping pace with inflation or with rising hospital expenses. In an attempt to reduce the hospital cost of orthopaedic operations by reducing the cost of operating-room supplies, we developed a Single Price/Case Price Purchasing Program for implants used in total hip arthroplasty, total knee arthroplasty, and total shoulder arthroplasty as well as for arthroscopic shavers and burrs, interference screws, and bone-suture anchors.

Methods: The Lahey Clinic asked orthopaedic vendors to supply all instruments, implants, and disposable items related to these selected products for one single price per unit or case. For example, a single price for total hip arthroplasty implants included instruments, acetabular cups, acetabular liners, acetabular screws, femoral stems, femoral heads, and stem centralizers, if required. The hospital implemented the Single Price/Case Price Purchasing Program with a competitive-bid request for proposal. Surgeons evaluated the responses to the bidding process, and they made final decisions on product selection.

Results: The Single Price/Case Price Purchasing Program at the Lahey Clinic was successful in reducing the cost of orthopaedic implants and supplies. In the present article, we could not disclose the specific prices that we agreed to pay our vendors. The specific cost reductions were 32 percent for hip implants with a change of vendor, 23 percent for knee implants without a change of vendor, 25 percent for shoulder implants with a change of vendor, 45 percent for arthroscopic shavers and burrs without a change of vendor, 45 percent for interference screws without a change of vendor, and 23 percent for bone-suture anchors without a change of vendor.

Conclusions: The Single Price/Case Price Purchasing Program at the Lahey Clinic allowed the hospital to reduce its cost of orthopaedic operations by lowering the cost of operating-room supplies. This cost reduction is important in a health-care economy in which hospital revenues per unit of service or care are decreasing.

Figures in this Article
    As the new millennium begins, hospital revenues for orthopaedic operations are falling and hospital expenses for orthopaedic operations are rising. Many health-care payers have negotiated fixed hospital payments for orthopaedic operations, and the ability of a hospital to break even or profit from these operations depends on its control of expenses.
    From 1991 to 1997, the rate of joint-replacement discharges at our hospital increased 68 percent and the rate of orthopaedic operations increased 64 percent. During this same period, we implemented several cost-reduction programs for joint-replacement operations and we were able to achieve substantial reductions in our average cost of implants for hip and knee-replacement operations. However, the erosion of hospital revenues for orthopaedic operations and increasing hospital expenses suggested that our hospital should further reduce our cost to deliver orthopaedic operations. The operating room was identified as a prime candidate for cost reduction20.
    The Single Price/Case Price Purchasing Program was developed to further reduce the cost of orthopaedic implants and to reduce the cost of orthopaedic supplies for our hospital. The program was also developed to eliminate potential conflicts between surgeons and hospital administrators regarding the selection and cost of implants for joint-replacement operations. The purpose of the present study was to evaluate the economic impact of the Single Price/Case Price Purchasing Program at the Lahey Clinic.
     
    Anchor for JumpAnchor for JumpTable I:  Single Price/Case Price Purchasing Program
      ProductReduction in Price per Unit or Case (percent)Change of Vendor
    Total hip arthroplasty implants32Yes
    Total knee arthroplasty implants23No
    Total shoulder arthroplasty implants25Yes
    Arthroscopic shavers and burrs45No
    Interference screws45No
    Bone-suture anchors23No
    In April 1997, six types of orthopaedic implants and supply items were identified for cost reduction: total hip arthroplasty implants, total knee arthroplasty implants, total shoulder arthroplasty implants, arthroscopic shavers and burrs, interference screws, and bone-suture anchors. At a meeting of the members of the Department of Orthopaedic Surgery, surgeons with subspecialty expertise volunteered to implement the Single Price/Case Price Purchasing Program for each item on the basis of their subspecialty experience. All of the surgeons who used these implants and supplies agreed to participate in the process and to use the products that were selected. The orthopaedic surgeons took responsibility for developing and implementing the Single Price/Case Price Purchasing Program.
    A standardized request for proposal was developed and sent to the orthopaedic vendors who distributed the specific products. The program included the following provisions:
    1. One contract would be issued for each specific type of implant (hip, knee, and shoulder implants) or supply item (arthroscopic shavers and burrs, interference screws, and bone-suture anchors). Six contracts would be issued.
    2. The vendor would be asked for one single price for implants for primary joint-replacement operations and one single price for each specific orthopaedic supply item.
    3. No price increases would be permitted during the period of the contract.
    4. The implants and supplies would be stocked at the hospital on consignment, and inventory would have to be maintained to the satisfaction of the Chairman of the Department of Orthopaedic Surgery.
    5. The response to the request for proposal would have to include a specific list of instruments, implants, and various sizes and models of each item that would be stocked at the hospital.
    6. No loaner fees or shipping fees would be paid by the hospital.
    7. If the process resulted in the selection of a vendor for an item other than its current vendor, the new vendor would purchase or trade out all of the items currently owned by the hospital.
    8. During the period of the contract, the vendor would upgrade instruments, implants, and supplies at no charge if new technology or new products were developed and introduced by the vendor.
    9. High-quality local service representation would be required.
    10. The hospital would require local backup of implants and willingness on the part of the service representatives to coordinate the acquisition of infrequently used items that must be borrowed.
    11. The hospital acknowledged that it would not require service representatives to be in the operating room for routine primary joint-replacement operations. However, the representatives would be expected to be available in the operating room for complex operations or joint-replacement revisions.
    12. The hospital would provide historical utilization data for three prior years to help the vendor prepare an appropriate response to the Single Price/Case Price request for proposal.
    13. The hospital reserved the right to cancel the contract at any time on the recommendation of the Chairman of the Department of Orthopaedic Surgery.
    The vendors submitted their Single Price/Case Price bids for the implants and supplies to the orthopaedic surgeons at the Lahey Clinic. The surgeons then evaluated the proposals on the basis of product quality and price, and they selected the preferred vendor for each item.
    The Single Price/Case Price Purchasing Program was successful in reducing the cost of joint implants and orthopaedic supplies for operations at the Lahey Clinic (Table I). The average cost reduction at our hospital for these joint implants and orthopaedic supplies was 32 percent.
    We cannot disclose the specific prices that we agreed to pay our vendors for joint implants and orthopaedic supplies. However, in 1997, the average price of hip and knee implants reported in the Orthopaedic Research Network was $2490 per joint-replacement case33. This price decreased slightly to $2482 in 199833. The Network reported that the 1998 average selling price of implants per case was $3375 for cementless total hip arthroplasty, $2163 for hybrid total hip arthroplasty, and $2720 for modular total hip arthroplasty with cement33. The prices that we negotiated for joint implants with the Single Price/Case Price Purchasing Program were less than those published average prices.
    We judged the success of the Single Price/Case Price Purchasing Program by comparing our costs for joint implants before and after implementation and by reporting the reduction in prices in percentages. We reduced our cost for total hip arthroplasty implants by 32 percent per case with a change of hip-implant vendor. We also reduced our cost for total knee arthroplasty implants by 23 percent per case without a change of knee-implant vendor. We reduced our cost for total shoulder arthroplasty implants by 25 percent per case with a change of shoulder-implant vendor.
    We were also successful in reducing our cost for three orthopaedic supply items. We reduced our cost for arthroscopic shavers and burrs by 45 percent per item without a change of vendor. All arthroscopic shavers and burrs cost the same price regardless of size, design, or features. We reduced our cost of interference screws by 45 percent per screw without a change of vendor. We reduced our cost for bone-suture anchors by 23 percent per anchor without a change of vendor.
    The prevalence of hip and knee-replacement operations in the United States increased 4.4 percent from 1996 to 199730. In 1997, 556,060 hip and knee-replacement operations were performed in the United States. A similar trend is noted for the number of spinal operations paid for by Medicare, which increased 6.3 percent (from 108,841 procedures in 1997 to 115,652 in 1998)34. The amount of hand surgery, sports medicine surgery, foot and ankle surgery, and orthopaedic trauma surgery is also increasing. Furthermore, demand for musculoskeletal care is projected to increase during the next decade. However, despite the demand for orthopaedic operations and despite successful outcomes following orthopaedic operations, a disturbing trend is developing in the hospital economics of orthopaedic operations.
    Hospital revenues for orthopaedic operations are not keeping pace with inflation or with rising hospital expenses. The average hospital payment for total hip arthroplasty and total knee arthroplasty from Medicare under the DRG (Diagnosis-Related Group) 209 classification decreased 2.8 percent (compared with the previous year) on October 1, 199731, 2.0 percent on October 1, 199832, and 2.1 percent on October 1, 199935. Hospital payment for bilateral knee replacement under the DRG 471 classification decreased 4.9 percent on October 1, 1997, and 4.0 percent on October 1, 199832. Furthermore, the Balanced Budget Act of 1997 permitted the Health Care Financing Administration to implement a transfer rule for DRG 209 patients on October 1, 1998. This transfer rule was intended to further reduce the hospital payment for Medicare patients who are discharged to a post-acute-care facility following a joint-replacement operation31,35.
    Hospital revenues are also being diminished by changes in the hospital payer mix. The payer mix for orthopaedic operations has shifted from predominantly indemnity and commercial insurers, which generally provide higher reimbursements to hospitals, to managed-care organizations and Medicare, which generally provide lower reimbursements. Ironically, hospitals are having problems with reimbursement for orthopaedic operations at a time when the demand for and prevalence of these operations are increasing, the clinical results and outcomes of these operations are excellent, and the cost-effectiveness of these operations has been demonstrated by several investigators3,5,6,8,15,23-25,30,39,40.
    As hospital revenues are decreasing, hospital expenses are increasing. New knowledge and technology are leading to the development of new products, new pharmaceuticals, and new orthopaedic services that increase expenses for hospitals. Hospital expense budgets are dominated by salaries and wages, and labor costs in health care are rising. In an era when hospital reimbursement is capped by the Diagnosis-Related Group reimbursement system, new products, new services, and rising labor costs are squeezing already tight hospital operating budgets. In order to continue to deliver high-quality orthopaedic operations that make use of new technology on a profitable or break-even basis, hospitals must reduce the expenses associated with these procedures. Two basic strategies have been used to lower the cost of hospital care: reduction of utilization and reduction of the unit costs of resources.
    Reduction of utilization of resources has been successful in decreasing the hospital cost of orthopaedic operations. Physician education and surgeon awareness have been identified as key factors for reducing the cost of these operations11,22,28,29. Clinical pathways have been successful in reducing utilization of hospital resources and, specifically, in reducing the duration of hospital stays after orthopaedic operations1,12,13,18,41. Specific hospital resources that have been reduced or eliminated for joint-replacement operations include radiology10,26,37,41, pathology7,27,38, and blood bank.
    Reduction of the unit costs of services and supplies also has been successful in decreasing the hospital cost of orthopaedic operations. Hip and knee implants are the largest single supply expense per case for orthopaedic operations2,9,14,36. Other, less expensive operating-room supplies, such as arthroscopic shavers and burrs, interference screws, and bone-suture anchors, contribute substantially to the hospital cost for orthopaedic operations because of the volume of utilization of these supplies. When the cost of implants and orthopaedic supplies increases, hospitals generally do not receive greater reimbursement for services, and the hospital's margin of profit decreases. Several strategies have been used to control the cost of hip and knee implants43; these include discounts from vendors, price capping, implant matching (implant standardization), and competitive bid purchasing.
    Vendor discounting is a simple cost-reduction method in which hospitals and surgeons negotiate with vendors for discounts on implants and supplies. Hospitals do not have much leverage with this strategy if the surgeons insist on using a specific company's products. Our hospital realized a 4 percent decrease in the cost of hip and knee implants with vendor discounting without changing our implant vendor.
    Price capping is also a simple cost-reduction method. Hospitals and surgeons set a price that they will pay for orthopaedic implants and supplies. Vendors choose to accept or reject the capped price. This cost-reduction method can be successful if surgeons and hospital administrators agree on competitive prices. However, surgeons must be willing to switch the types of implants and orthopaedic supplies that they use if a particular vendor chooses not to accept the capped price. We have not used this method at our hospital.
    Implant matching (implant standardization) is a more complicated and controversial method of reducing the cost of implants. The goal of implant matching is to reduce the hospital cost for joint implants by reducing variation in implant selection. Hip and knee implants vary in design, materials, fixation, and cost. In general, cementless implants that are capable of biological ingrowth are more expensive than cemented implants. However, clinical results and outcome studies have not documented that more expensive implants are more predictably successful with regard to pain relief, improved function, and durability. Implant-matching programs can reduce the hospital cost of joint implants by recommending expensive cementless implants only for high-demand patients who may benefit from the increased expense and by recommending less expensive, cemented implants for the majority of patients. Our hospital realized a 5 percent decrease in the cost of hip and knee implants with the implementation of an implant-matching program16,21.
    During the 1990s, as the cost of implants became a major issue for hospitals delivering joint-replacement operations, implant-selection and implant-matching programs created conflict between surgeons who wished to use the implant that they believed was best for their patients and hospital administrators who wished to control the cost of hip and knee implants. Opponents of implant matching said that these programs reduced a surgeon's opportunity to choose specific implants for specific patients. They also suggested that implant-matching programs may encourage surgeons to perform total joint arthroplasty operations with use of techniques with which they are less familiar and less expert4,17. We implemented an implant-matching program that used objective patient criteria for the selection of implants, and we used only high-quality implants that were familiar to our surgeons. We measured the impact of clinical pathways and implant standardization on the short-term outcome of the hip replacement in our patients. These cost-reduction methods did not affect patient outcome in the short term19.
    Competitive bid purchasing of hip and knee implants is the most time-consuming, complex, and successful method of reducing the hospital cost of orthopaedic implants and supplies. With this cost-reduction strategy, surgeons evaluate implant systems and decide which manufacturers' products are acceptable for their patients. It is important to note that the first evaluation of the product is the surgeons' assessment of its quality. The vendors with acceptable implant systems submit bids, and the hospital administrators and the surgeons select one vendor on the basis of cost. The surgeons reserve the right to select the implants that will best serve their patients. This cost-control strategy may require surgeons to switch implants and vendors on the basis of price. The surgeons at our clinic determined that several implant systems could be used to care for our patients. The hospital realized a 35 percent decrease in the cost of hip and knee implants after the initial competitive-bid purchasing process was completed in 1995.
    In 1997, we developed the Single Price/Case Price Purchasing Program in response to disturbing trends in hospital economics. In order to understand the development of the Single Price/Case Price Purchasing Program, it is important to understand the organization in which it was developed. The Lahey Clinic is a physician-led, nonprofit, vertically integrated health-care system. The Clinic has a medical staff of 500 physicians and surgeons, 4400 other employees, a 272-bed hospital, several satellite clinics, and a home health-services company. The Lahey Clinic network is located primarily in eastern Massachusetts, which is a very competitive health-care market with a high proportion of managed care. The organizational structure of the Lahey Clinic aligns physicians and hospital administrators to work together to achieve economic prosperity. The physicians and the administrators are partners, and all components of the organization share one bottom line. Therefore, the orthopaedic surgeons have an incentive to work in the best interest of the hospital. The Single Price/Case Price Purchasing program succeeded at the Lahey Clinic because it was designed, implemented, and controlled by orthopaedic surgeons serving as advocates for their patients, their hospital, and themselves.
    The major beneficiary of the Single Price/Case Price Purchasing Program is the hospital. This program effectively reduced the cost of joint implants and orthopaedic supplies at the Lahey Clinic. Although the major advantage of the program is the reduction in the cost of implants and supplies, the hospital also benefits from reduced operating-room inventory and a more simple accounting process for the implants and supplies.
    The Single Price/Case Price Purchasing Program also has advantages for patients, surgeons, and orthopaedic manufacturers and vendors. The program is advantageous for patients because high-quality implants and supplies are selected by their surgeons, who become experts with one system of implants or brand of supplies. The surgeons realize benefits from this program because they have access to all of the implants and supplies distributed by the manufacturer or vendor for each operation. For example, cementless and cemented joint implants are included in the Single Price/Case Price Program. Conflicts between the surgeons and the hospital administrators regarding the cost and selection of implants are eliminated, and surgeons are not forced to choose between high and low-priced implants for their patients. Furthermore, the program allows the surgeons to use competitors' products sporadically for special purposes, so they are never limited in what products they can offer to their patients. Orthopaedic vendors may find this program beneficial if the volume of implants and supplies sold is increased and if their market share is increased or preserved. In our hospital, we guarantee surgeon compliance with items in the contract. The surgeons, the hospital, and the vendor are partners in this program.
    There are several barriers to the universal implementation of the Single Price/Case Price Purchasing Program at all hospitals and in all health-care systems. In general, hospitals and physicians receive compensation for services from different revenue streams. They do not share their professional and technical revenues for orthopaedic operations. At the Lahey Clinic, physician (professional) and hospital (technical) revenues accrue to one bottom line for the organization. In less integrated organizations, hospitals would need to create incentives for physicians to want to implement this program. Surgeons frequently have strong preferences for orthopaedic implants and supplies, and product and vendor loyalty is a strong characteristic of the market for orthopaedic implants and supplies. Several so-called gain-sharing programs have been developed by hospitals and physicians to create alignment on hospital economic issues, but these proposed programs have not been approved by the Office of the Inspector General.
    The Single Price/Case Price Purchasing Program in orthopaedic surgery reduced the unit cost of joint implants and orthopaedic supplies at our hospital. This program can be expanded and applied to other medical and surgical subspecialties. Furthermore, the economic benefits of the program could be increased if several hospitals combined their volume and market share to negotiate further reduction in prices for orthopaedic implants and supplies.
    As hospital revenues diminish and fixed payment systems for hospital services evolve, hospitals must control expenses to prosper and survive. The Single Price/Case Price Purchasing Program developed at the Lahey Clinic can reduce the cost of orthopaedic implants and supplies. This program can also reduce potential conflicts between orthopaedic surgeons and hospital administrators regarding the selection and cost of implants for joint-replacement operations. However, in order for the program to succeed, hospitals must enlist surgeons as partners and create a structure for the program to be implemented and controlled by orthopaedic surgeons serving as advocates for their patients, their hospitals, and themselves.
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    Topics

    Anchor for JumpAnchor for JumpTable I:  Single Price/Case Price Purchasing Program
      ProductReduction in Price per Unit or Case (percent)Change of Vendor
    Total hip arthroplasty implants32Yes
    Total knee arthroplasty implants23No
    Total shoulder arthroplasty implants25Yes
    Arthroscopic shavers and burrs45No
    Interference screws45No
    Bone-suture anchors23No
    Amadio, P. C.; Naessens, J. M.; Rice, R. L.; Ilstrup, D. M.; Evans, R. W.; and Morrey, B. F.:: Quality improvement in an integrated group practice setting: hip and knee arthroplasty. Orthop. Trans.,19: 355-356, 1995.19355  1995 
     
    Barber, T. C., and Healy, W. L.: The hospital cost of total hip arthroplasty. A comparison between 1981 and 1990. J. Bone and Joint Surg.,75-A: 321-325, March 1993.75-A321  1993 
     
    Barrack, R. L.: Economics of revision total hip arthroplasty. Clin. Orthop.,319: 209-214, 1995.319209  1995  [PubMed]
     
    Barrack, R. L.: Implant matching has no clinical or scientific basis. J. Arthroplasty,11: 969-972, 1996.11969  1996  [PubMed]
     
    Boardman, D. L.; Lieberman, J. R.; and Thomas, B. J.: Impact of declining reimbursement and rising hospital costs on the feasibility of total hip arthroplasty. J. Arthroplasty,12: 526-534, 1997.12526  1997  [PubMed]
     
    Bourne, R. B.: The cost effectiveness of total knee arthroplasty. In Current Concepts in Primary and Revision Total Knee Arthroplasty, pp. 269-276. Edited by J. N. Insall, W. N. Scott, and G. R. Scuderi. Philadelphia, Lippincott-Raven, 1996. 
     
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